ELECTRIC VEHICLE BATTERY RECYCLING PROCEDURES TO PROMOTE THE CIRCULAR ECONOMY
The exponential growth of the electric vehicle (EV) fleet has driven the production of lithium-ion batteries, yet it has also created a critical challenge regarding the sustainable management of these components at end-of-life. Although the academic literature is extensive in describing individual recycling processes, it lacks a comparative and systemic analysis that assesses different technological routes through the lens of Circular Economy principles. In light of this gap, the objective of this study was to present and compare the main recycling procedures—hydrometallurgy, pyrometallurgy, and direct recycling—in order to determine their respective contributions to promoting the Circular Economy, considering the four main cathode chemistries (NMC, NCA, LMO, and LCO).
To this end, a systematic literature review was conducted, followed by the application of a hybrid analytical framework that combines the 9R hierarchy with the operational criteria of the RESOLVE framework (Loop, Optimize, and Regenerate) to evaluate each process. The results show that there is no universally superior solution: hydrometallurgy stood out as the most balanced and mature route for most chemistries due to its high efficiency in recovering all valuable metals; pyrometallurgy proved to be less circular due to the loss of critical materials such as lithium and its high environmental impact; and direct recycling, in turn, represents the theoretical ideal of circularity but faces technological maturity barriers that limit its large-scale industrial application.
It is concluded that the choice of the most appropriate recycling procedure depends on a trade-off between technological maturity, efficiency, and environmental impact. This research contributes to theory by proposing a robust analytical framework; to practice, by providing a consolidated guide for decision-making by managers and policymakers; and to society, by fostering a more sustainable and resilient value chain for electromobility.